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Value Offerings
Tooling / Pattern Optimization

Product Development Support | Alternative Process Offerings | Pattern / Tooling Optimization
Value Stream Analysis

Optimizing the value that is derived from tooling can contribute greatly to reducing manufacturing costs by insuring consistency and quality.

In the early 20th century, the metal casting process relied heavily on the Molder to provide a high quality mold. As this proved to be difficult for the Molder and as the metal casting users began to demand more and more integrity and preciseness in their castings, foundries were forced to shift reliance to the pattern. The dilemma that developed was that the cost of having a highly skilled pattern maker manufacture a high quality pattern was perceived to be excessive when compared to relying on the Molder for the manufacture of a high quality mold. The result of this dilemma was that the pattern was construed a necessary evil that was, and to this day still is, a much neglected and underutilized asset.

Lawton Pattern believes that the value obtained from a high quality pattern far outweighs the cost of that pattern. This value is derived from our ability to combine our years of experience with concurrent engineering and value stream analysis to identify opportunities for minimizing costs and maximizing quality.

 

Value Added Tooling
Casting Integrity Level
Quality Swing Factor $50K $60K $70K $85K $100K
$37K $58K $60K $87K $95K

Note: Beyond this there can be a 5% to 25% construction quality swing factor.
(Creating a cost swing on this matrix from $27,000 to $100,000)

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